www.nghexin.co.za
  • Home
  • Melting furnace
  • Make Grinding Balls
  • Separate & Clean
  • Heat Treatment
  • Lab Test
  • About Us
  • Search
  • Menu Menu
  • Facebook
  • Twitter
  • Mail
  • making mill balls equipment

Casting Steel Balls Production Line

  • Share on Facebook
  • Share on Twitter
  • Share on WhatsApp
  • Share on LinkedIn
  • Share by Mail

Casting steel balls production line manufactures casting steel balls with various compositions, including white cast iron, chrome alloy, ductile iron… The produced casting steel balls are widely used in ball mills, SAG mills in mines, thermal stations, construction industries, etc. 

So how to produce qualified casting steel balls? Casting steel balls production line is the best choice. From the recent data, this production line occupies over 60% market in China, and 95% of them come from Hexin company. It adopts a metal mold sand coated process to achieve the chilling proess, which is vital for the superior mechanical property of the casting steel balls. 

Main Components

Casting Steel balls production line consists of three main parts, molding line, pouring system, and on-line installed metal molds. And the molding line is composed by the following parts:

1) Mold opening unit: consists of opening mold claw, opening moving car device; main function: opening top & bottom molds automatically. The working principle is that when one pair of mold runs to this position, the mold opening unit detects the top and bottom mold automatically, and opening mold claw rises to a certain height between the top and bottom molds, and the opening moving car device drives the claw to the center of this pair of mold. At this time, the claw carries the top mold and lifts, as the moving car goes back, the carried top mold is placed to the back of the bottom mold.

2) Mold closing unit: consists of closing mold claw, closing moving car device; main function: closing top & bottom molds automatically. The whole working principle is when the top and bottom mold move to the mold closing position, this unit gets the order from PLC, the closing mold claw carries the top mold and lifts, with the help of the closing moving car, the claw moves to the bottom mold’s position, and the claw places the top mold to the bottom one, finishing the molds closing process. 

3) Turnover unit: it has single and double working position units. For each molding line, there are two sets of double working position units, works as turnover waste sand cleaning working position & turnover sand mold checking working position. And for a single working position unit, there are also two seats on the molding line, one is using as balls falling out the unit for the bottom mold part; the other one is used as top mold turns to the ground and waiting for closing after finishing sand blowing. The main function is turning the mold 180 degrees to complete discharging or inspection. This unit is controlled by a variable frequency drive and has a large driving force. 

4) Vibrating sand falling unit: consists of the track, molds positioning pin device, cleaning pins, and vibrating. The Main function: cleaning the waste sand from the cavity of molds. When the top and bottom molds move to this position, the molds locating pin device finds the molds rightly and the cleaning pins go through the holes of molds, and then the whole unit goes to the vibrating table and cleans the waste sand from the cavity. After finishing cleaning, goes back to the initial position and cleaned the mold move forward, and vibrating sand falling unit waits for the next molds. Equipped one set of this unit for each molding line.

5)Pushingmold & sending mold units: The power for the molds moving on the track is mainly supplied by the pushing and sending mold  According to the different working positions and working situations, it has different methods to drive: hydraulic, pneumatic, or motor drive. Big pushing power, working stably, controlled by PLC, low failure rate.

6) Delivery roll: there are two types of the delivery roll. One is no power, moving by the wheels rolling; The molds can slide on the track without power or can be pushed by pushing mold and sending mold units. Another type has the power to move forward. When sand forming part or pouring part temporarily stop, can still supply molds continuously so that to reduce the time losses and ensure productivity. 

main components of the casting steel balls production line

Automatic casting steel balls production line is the essential equipment in the grinding balls foundries. It’s flexible, occupies a small space, using little labor, high return on investment. 

WANT TO KNOW KNOW DETAILS OR THE OTHER METHODS TO PRODUCE CASTING STEEL BALLS? DO NOT HESITATE TO CLICK HERE…

FIND MORE...

INDUSTRIAL NEWS

  • Auto Grinding Balls Molding Line (3)
  • Building Material Industrial Standard of GM (7)
  • Castings (7)
  • Grinding Media Balls (36)
  • Heat Treatment For Grinding Balls (6)
  • PRC National Standard of GM (9)
  • Uncategorized (5)

RELATED PRODUCTS

1. Metal Mould for Grinding Balls

metal mold for producing chrome ball mill balls

2. Auto Molding Line for Grinding Balls

grinding balls (mill balls) making machine

3. Heat Treatment Machine

oil quench heat treatment plant for grinding media

4. Balls Separating Machine

separator of balls and runners machine

5. Melting Furnace

aluminium shell induction melting furnace

 

SITEMAP

  • Home
  • Melting furnace
  • Making Balls Machine
  • Separating & Cleaning Machine
  • Heat Teartment Machine
  • Laboratory Equipment
  • Sand Process Plant
  • About Us
  • Industrial News

RELATED GRINDING BALLS NEWS

  1. How to use grinding ball metal mold?
  2. Heat treatment process for high chrome balls
  3. Influence of heat treatment on structure and properties of cr26 high chromium cast iron grinding balls 
  4.  Key points in the manufacture of high chromium steel ball casting
  5. Effects of heat treatment process on microstructure and properties of high chromium grinding ball

Our Main Web

www.nghexin.com

HOT SALES

  1. Automatic casting grinding ball molding line
  2. Gas type heat treatment machine
  3. Electrical type heat treatment plant
  4. Tilting type molten iron pouring system 
  5. Automatic balls sorting machine

FIND US

Add:Heli Technological & Economic Zone,Ningguo City, Anhui Province
China 242300

Tel: 0086-563-4111988
Fax:0086-563-4111988
Phone:0086-15856363380

Email: sara.wu@nghexin.com
sarawu_smart@163.com

Working Time:
Mo - Sa: 8:00 to 21:00
Su:8:00 to 12:00

©Copyright - www.nghexin.co.za - Enfold WordPress Theme by Kriesi
  • Facebook
  • Twitter
  • Mail
Scroll to top